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3D Workstation Visualization & Engineering Configurator

Bridging sales configuration and SolidWorks engineering with a rule-driven 3D platform for customizable workstations.

Workflow Type

Product Configurator

Primary Users

Sales & Engineering Teams

Primary Outputs

3D previews, BOMs, SolidWorks models

Deployment

Secure web-based system

The Problem

The manufacturer relied on a manual process to design and document custom workstations. Sales teams struggled to quickly visualize configurations, while engineering teams had to recreate designs in CAD—causing delays, errors, and duplicated effort.

Constraints & Challenges

  • Experience: Providing an intuitive 3D configuration experience for non-engineering users.
  • Rules: Enforcing design rules related to size, load, and compatibility.
  • Validation: Preventing invalid or overlapping accessory placements.
  • Accuracy: Generating production-ready engineering outputs from sales configurations.
  • Security: Integrating securely with existing enterprise authentication systems.

Our Approach

FDES designed a full-stack engineering platform connecting web-based configuration with SolidWorks automation.

3D Workstation Configurator Interface
  • Secure login using Microsoft Azure Active Directory with role-based access.
  • Step-by-step web configurator for selecting profiles, dimensions, and accessories.
  • Real-time validation of fitment and design rules.
  • Visual feedback for valid and invalid accessory placements.
  • Seamless handoff from sales configurations to engineering workflows.

What Was Automated

Interactive 3D workstation configuration in the browser
Real-time visualization and fitment validation
Generation of 3D PDFs (isometric, front, side, top views)
Automatic Excel Bills of Materials and profile cut lists
SolidWorks integration to generate 3D models and drawings
Synchronization between web proposals and engineering systems

SolidWorks Integration

FDES also developed a custom SolidWorks plugin for the engineering team.

  • Fetch proposal data created in the web configurator.
  • Open and review configured workstation designs.
  • Automatically generate 3D CAD models, 2D drawings, and BOMs.
  • Eliminate manual re-modeling of sales configurations.

Impact

Fast Turnaround

Reduced configuration turnaround from 2-3 days to under 30 minutes per workstation variant.

No Rework

Eliminated 100% of manual CAD recreation — SolidWorks models generated directly from configurator selections.

Accuracy

Zero invalid configurations reaching production — engineering rules enforce feasibility at point of sale.

Scalability

3x increase in order volume handled without adding engineering headcount.

Before vs After

Before Automation

  • 2–3 days to configure each workstation variant
  • Senior engineers required for every quote
  • Inconsistent configurations across sales team
  • Frequent pricing errors on complex builds

After Automation

  • Under 30 minutes per workstation configuration
  • Sales configures directly with guided interface
  • 100% consistent — engineering rules enforced
  • Accurate pricing generated automatically

Connecting Sales Configuration to Engineering Reality?